Modern Challenges in The Electronics Industry
It’s no secret that the pandemic has affected the growth of the electronic industry. However, with the vaccines being rolled out, many companies are looking to make a comeback in the industry with innovative products.
If you own an electronic firm, you should know about all the challenges in the industry before you think about increasing production. Continue reading this blog to learn about the challenges in the electronic industry.
Challenges Of Clean Electronic Manufacturing
Environmental degradation is increasing at an alarming rate, and this is mounting pressure on manufacturing firms to adopt environmentally friendly methods. However, shifting from traditional to eco-friendly production methods is a big challenge for firms.
Manufacturing companies will have to conduct rigorous research and spend a hefty amount developing green electronic equipment. While this can be costly in the short term, think of the positive impact your firm will have on the environment and how it’ll amplify your brand image in the long term.
Disruption In Supply Chain Processes
The pandemic has been a nightmare for every firm’s supply chain because of the frequent lockdowns and the rigorous COVID-19 regulations. These logistical challenges have made it difficult for electronics manufacturing firms to maintain adequate supply levels.
These firms have to use a wide range of equipment, including capacitors, resistors, diodes, printed circuit boards, and other relevant equipment, to manufacture their electronic products. The disruptions in the supply chain prevent firms from acquiring these raw materials on time, which causes delays in product deliveries.
Due to the COVID-19 restrictions, many firms have switched to digital platforms to connect with EMS suppliers who can provide specific electronic equipment for their production.
Firms Aren’t Able To Cope-Up With Smart Electronics Demand
A survey in 2019 revealed that 69% of American households use smart electronic products, and its demand is expected to rise even further. Yes, smart electronic products make our lives easier, but manufacturing them isn’t as easy as it sounds.
If you’re an electronics manufacturer, you’d understand how challenging it is to construct smart devices. You’ll need flexible, multi-layered printed circuit boards to make smart electronic products. However, manufacturing top-quality printed circuit boards from scratch can be a challenge, which is why we recommend you connect with reputed EMS suppliers.
Find EMS Providers on A Digital Platform
Want to boost your firm’s growth in the electronics industry but don’t know how? Visit Find An EMS today to connect with EMS providers who can help you get top-quality electronic products. We’ve developed a top-quality digital platform where EMS and OEMs can connect and help each other.
EMS suppliers on our platform provide different electronic equipment like the Printed Circuit Board (PCB). Our digital platforms cater to multiple industries, including cable & harness assembly and aerospace manufacturing industries.
So, what are you waiting for? Contact us today for more details.
3 Emerging Aerospace Technologies
The aerospace industry has been developing at a breakneck pace for decades. Ever since the first successful flight by the Wright Brothers, the aerospace industry world has obsessively tried to improve machines that enable human beings to fly.
With the industry generating a revenue of nearly $700bn despite the pandemic, you must always be aware of new technology to stay competitive. Check out the latest aerospace technologies enabled through the work of researchers, developers, aerospace manufacturers, and electronics assembly service providers:
1. Zero-Emission Aircrafts
With the world very aware of the impact fuel usage has on the environment, there has been a lot of interest from OEM’s for aircraft that can be operated with as little fuel as possible. Thanks to extensive research, several organizations have announced plans for aircraft with zero-fuel usage.
Several high-profile organizations are already planning use-cases for the technology. The necessary partnerships must be made well in advance because aerospace manufacturing services often face high demand, and parts supply is limited.
2. Self-Monitoring Aircrafts
While aircrafts are one of the safest way to travel, accidents that do happen tend to be catastrophic. The majority of these accidents occur due to poor maintenance or easily-avoidable human errors.
With the latest research led by NASA, aerospace manufacturers will produce machines that can evaluate themselves and ensure that any catastrophic failure is avoided. Since the project started in 2007, it has made significant headway.
Implementation of Blockchain
One of the common trends in the aerospace industry is the introduction of processes that can automate processes and reduce human error. With blockchain technology, EMS manufacturers can improve the quality of aircraft and service both.
Blockchain can help reduce contact between suppliers and accurately track all the parts of an aircraft. This will remove inefficiencies of the system and help stakeholders make important decisions, such as how many spare parts they need or what kind of arrangements must be made for a specific aircraft.
Through its shared ledger, the blockchain will also enable more accurate tracking of passenger points, providing them with local currency tokens that will help improve customer loyalty and service quality. Over 86% of aerospace companies were planning to integrate blockchain in 2021.
Work With Us To Find The Perfect EMS Partner
You can only take advantage of all these technologies with the right aerospace manufacturing partner. It is quite a task to find an organization that fulfills your requirements while ensuring that all your plans and future designs remain in safe hands.
At Find An EMS, we are an OEM and EMS provider that helps both parties find their ideal fit. Our intelligently designed dashboard will help you browse through all the relevant contract manufacturers, and it will let you pick the one most well-suited to you.
Call us today to find out more about how we can help you. You can create your OEM profile with us for absolutely free. Take a look at a demo of our dashboard to test out its ease of use.
3 Ways Industries Can Facilitate Their Product’s Manufacturing
Today, many electronic contract manufacturing services use the latest technologies and techniques to facilitate product manufacturing.
This blog discusses some innovative ways through which industries can speed up the product manufacturing process and improve the quality of their products.
1- Cobots
The concept of using robots in manufacturing processes is nothing new, but robots’ use in industries has increased in the past few years. With technological advancements and the use of automation in every sector, industries can now benefit from Collaborative robots or cobots.
In a survey in 2021, around 44.9% percent of industrial manufacturers said that using robots in the manufacturing process is an integral part of their production cycle. Out of these 44.9% companies, around 34.9% have started using cobots. Manufacturers realize the limitation of robots and traditional automation, encouraging them to move to cobots. Another benefit of using cobots is that they’re affordable, unlike automated robots that are expensive with little to no flexibility.
Furthermore, the motive behind robots was to replace human labor, but cobots work alongside humans and don’t negatively impact job opportunities. They are also easier to implement than traditional robots and can automate one process at a time, allowing manufacturers to scale them up to match manufacturing needs. Therefore, manufacturers can get better ROI (return on investment) with cobots instead of robots.
2- IoT Sensors
Another innovative technology that has helped product manufacturers everywhere is IoT sensors. Many people use IoT sensors to create innovative devices for customers, but IoT devices have more benefits than that. Probably, the biggest benefit of IoT sensors is predictive maintenance. According to a research report recently, the predictive maintenance characteristic of IoT sensors allows manufacturing companies to reduce maintenance costs by twenty-five percent.
This happens because IoT sensors improve the traditional maintenance process, resulting in fewer breakdowns and a lower repair time. According to reports, this has led to 70% fewer machinery breakdowns in industries. However, predictive maintenance isn’t the only feature of IoT sensors in the industry. Manufacturers in all domains can use IoT sensors to collect various data points during operations. They can further use this data to deduce areas that require improvement and optimize the overall operations.
3- Machine Vision
Artificial Intelligence has changed industrial operations, but one of the biggest benefits of AI is using machine vision for error detection. Through machine vision systems, manufacturers can automate quality control at all stages in product manufacturing. This automated quality control can improve the efficiency and accuracy of detecting errors and solving them.
Without innovative technologies, the electronic manufacturing industry can’t create high-quality products. At Find An EMS, we allow OEM providers to partner with EMS providers that use new electronic contract manufacturing technologies in the product manufacturing process.
Get in touch with us to know more about our OEM and EMS provider partnering service.
The Pandemic’s Impact On the Electronics Manufacturing Industry
The COVID-19 pandemic has affected millions of people globally. Around 5.4 million people died due to the COVID-19 disease, and around 114 million lost their jobs in 2020. COVID-19 has also affected large and small businesses in every domain, and electronic manufacturing services weren’t spared either.
This blog discusses the impact of the COVD-19 pandemic on the electronic manufacturing industry.
Delivery Delays
The biggest impact of the COVID-19 pandemic on electronic manufacturers was the delay in delivering auto parts and components late. Furthermore, they’re also receiving late deliveries of material. In the electronics industry survey, almost sixty-six percent of individuals reported that they experienced delays due to the pandemic.
While the average delay quote is three weeks, around fifteen percent of electronic manufacturers reported delayed deliveries by more than six weeks. This happened due to the lack of labor forces and logistical issues.
Increased Prices
Although most manufacturers are trying to maintain the quality of their electronic products, they’re still facing issues due to supply chain disruption. In such circumstances, manufacturers have to look for alternative suppliers and delivery services, which cost more. The increased production cost has led to increased prices of electronic products in the market. Due to COVID-19, both manufacturers and customers have been forced to pay a higher price.
Uncertain Market
Alongside other negative impacts on businesses, the electronic production market has never been this uncertain before. The scale of the global economic slowdown is still unknown, but most electronic manufacturers state that it would take a lot of time for businesses to get back to normal. The uncertainty in the market has led to many small and mid-sized electronic device manufacturing businesses shutting down or minimizing their production.
Demand Decrease for Aerospace
With industries like tourism almost shutting down, the aerospace manufacturing sector has suffered the most. This has led to less production and less benefit for aerospace manufacturers.
Increased Demand for Medical Supplies
However, not every electronic manufacturer has had to decrease production. An example of this is electronic product manufacturers that create medical supplies like ventilators. The COVID-19 pandemic has increased the use of various healthcare supplies everywhere, and medical supplies production facilities have had to increase production to meet these demands.
Is your business affected by the pandemic too? Are you looking for alternative and dependable electronic contract manufacturing services? At Find An EMS, we act as a platform for OEMs and EMS partnering. Through our one-of-a-kind platform, OEM leads can connect with EMS providers and get their business back on its feet.
Reach out to us through our website and partner with the EMS supplier you need!
Mistakes You Should Avoid When Choosing A PCB Manufacturer
If you don’t choose your PCB manufacturer wisely, you can suffer financial loss, which could have a negative impact on your company.
How Does Outsourcing Benefit the Electronics Industry?
With global outsourcing projected to continue growing at a rapid pace, you may be wondering whether it would be a good idea for your organization to also outsource to a contract electronics manufacturer.
We definitely think so. Here’s all you need to know about the benefits that OEMs can reap from outsourcing.
1. Focusing On The Core Business
There are several areas that a business has to focus on, from product design and marketing to customer services. It would require heavy investment from the organization to build its own factory, hire labor, purchase machinery.
However, by working with an EMS manufacturing service, the organization can redirect its focus towards improving the core customer experience.
An EMS can also help the organization pivot to different markets if needed, uninhibited by the worries of having to maintain and repurpose its production site.
2. Lower Cost Per Unit
Your organization can only get the full value from its investment if machines are running optimally. However, a single organization may not have the demand to use its machinery to that extent. That would mean that the machinery goes unused for long periods of time, and it would also get depreciated without fulfilling its potential.
An EMS service provider will use economies of scale to ensure that the cost-per-unit is as low as possible. This would include using their machinery and technology to manufacture a larger number of products and passing on part of the benefits to you.
3. Improved Research and Development
Your EMS partner can also assist you with other aspects of your product. You can use their electronics design services to design better and more efficient products. Their experts may have a higher awareness of the pros and cons of certain processes due to their experience.
Additionally, the EMS providers can help produce prototype products for a new market that you may want to enter.
4. Supply Chain Stability
The pandemic has impacted supply chains across the globe. Several top organizations have been facing delays with their products due to the lack of parts. Your electronics contract manufacturing partner’s contacts can help immensely in this situation.
Not only will they have access to suppliers and distributors that you don’t, but they will also be able to procure the parts at a lower cost due to the larger size of their purchase.
We Can Help You Find Your Ideal EMS Partner
While it’s a great idea to partner up with an EMS provider, finding a suitable one may prove to be an uphill task. Rid yourself from endless cold-calling and sign up for our dashboard today at no cost.
With access to your details and requirements on our portal, our system can help an EMS find you. We also ensure that your details can only be viewed by EMS, so you don’t have to worry about your competitors seeing your details.
Call us today to get more information about the depth of our services. You can check out a demo of what your dashboard would look like, and here’s an easy guide on how to post your project after signing up.
Your Ultimate Guide to OEM Outsourcing
Is your organization struggling to keep with the challenges of the pandemic? Outsourcing work to an EMS provider and focusing on your core product/service may just be the right move for you.
If you’re unsure how to go about the process, here’s a guide to help you get started:
Why Should I Hire An Electronic Contract Manufacturing Service
There are several benefits to working with an outsourced EMS. Using economies of scale and expertise, the EMS can help you save on costs while providing you with products that are higher in quality.
Additionally, competitive EMS’ are more likely to have access to all the latest technology, which would help your organization achieve a lower cost-per-unit.
Will My Data Remain Safe?
It is understandable to be concerned about your data’s safety since data breaches have gotten increasingly common. As you share plans for your future with your EMS provider, you’ll need to be certain that the data is in the right hands.
Several steps can be taken to ensure that your data remains safe. That includes getting the EMS contract manufacturer’s security systems audited, and setting up a process that sees your data exchange as few hands as possible.
What Processes Can I Outsource?
With outsourcing on the rise in every industry, you can outsource almost every process of your organization.
However, it is generally recommended that you outsource those processes that would otherwise require a high investment from your organization. Some of the most popular outsourcing services in the electronics industry include aerospace manufacturing, electronics assembly and design, and cable and harness assembly.
Other basic processes such as customer care, bookkeeping, and IT services are also outsourced quite often.
How Do I Find The Right EMS Partner?
Finding the right electronics contract manufacturing partner can be a chore. You’ll have to sift through hundreds of potential partners, several of whom might be lacking in one department or another.
After the potential partners have been narrowed down through cold-calling, you’ll have to arrange meetings with them, ensure that their facilities are as well suited to your organization, and then the cost negotiation process starts, which can take up a lot of time.
If there’s an error in any part of the process, you may end up stuck with a partner who is costing you profits instead of helping you enhance them.
Work With Us To Find Your Ideal EMS Service Provider
Do you ever wish that you could simply Google a list of EMS partners and select the best one? With our services, finding an EMS can be as easy as a Google search.
Sign up on our dashboard for free to make yourself available to a large group of potential EMS partners. You’ll be able to view and connect with anyone who has viewed your listing.
Call us today to make your EMS search easier and faster. Take a look at what your dashboard would look like.
Benefits of Using Printed Circuit Boards in Electronic Devices
Most electronic manufacturers prefer using Printed Circuit Boards. But there are other options like breadboards or point-to-point construction, yet PCB assemblies are still extremely popular.
Here’s why electronic manufacturers prefer using printed circuit boards in electronic devices.
Saves Time and Effort
The most important benefit of using printed circuit boards is that electronic manufacturers can save more time and effort. If electronic manufacturers connect all the components manually, the assembling will take a lot of time. However, this assembling takes very little time in printed circuit boards once the design is completed.
Usually, the design phase of printed circuit boards takes the most time, but manufacturers can decrease this by using advanced software to design and manufacture PCB assembly. They also test the printed circuit board before installing it into an electronic device.
Easily Repairable
If a PCB assembly isn’t working properly, a Printed Circuit Board manufacturer can easily repair it. This happens because all the polarities are already labeled on the board using a silkscreen, making it easier to check and repair the components. The labeling facilitates both the manufacturing and repairing process.
Little to No Electronic Noise
Many electronic devices produce a lot of noise. However, this isn’t the case with printed circuit boards where the electronic noise is almost undetectable. The noise energy is converted into heat and is released as radiation. A properly designed printed circuit board doesn’t produce any kind of noise. This happens because the components are assembled to make the path lengths minimal and produce less radiation and electromagnetic waves.
More Reliable
Printed Circuit Boards are considered more reliable than other assembly constructions like breadboards. Their reliability depends upon the repeated testing during the design and manufacturing phase. The whole process is automated, making the end product more reliable.
Less Possibility of Components Dislodging
During the building process of a printed circuit board, the manufacturer solders all the components in the board, ensuring that they’re fixed properly in their place. The manufacturers use solder flux that allows no movement on the board. This is why there is little to no possibility of any component dislodging.
Saving Material
Besides saving time and effort, printed circuit boards also save wiring material. Printed circuit boards can hold many components, which are impossible to be connected through wiring. Manufacturers use copper tracks in the place of wires, so the printed circuit board can fit many components without using wires. A printed circuit board is also compact, as it saves space by including many complicated circuit designs on one small board.
However, if the PCB assembly isn’t designed and tested properly, it can cause major failure risks in any electronic device. At Find An EMS, we allow product manufacturers to connect with reliable PCB assembly services, resulting in high-quality production.
Visit our website or get in touch with us to try our OEMs and EMS provider partnering service.
Common Outsourcing EMS Mistakes
Making a mistake when outsourcing manufacturing can cost you lots of money and time. Here are some common mistakes you should avoid to ensure quality and on-time production:
Thinking About Outsourcing Electronics Manufacturing
Here are some reasons why you should consider outsourcing electronics manufacturing:
