The Ergonomics of Wire Harness Assembly

 In Blog

With the increasing popularity of innovative electronic products, it’s no surprise that the wire harness market is expected to grow by 6% by 2030. However, even though the wire harness market is profitable, not every manufacturing company succeeds at making a mark in the industry. Why is that, you ask?

The lack of information about the ergonomics of cable and harness assembly procedures prevents growth. Continue reading this blog to find out more about wire harness assembly.

Wire Designing

Whether you’re manufacturing automotive equipment or consumer electronics, wire harnesses are necessary to effectively transmit electrical power in your products.

However, your products may not achieve efficient electrical transmission if you don’t design the cable harness adequately. You can conduct 3D modeling in Computer-Aided Design (CAD) software to accurately design your innovative cable harness.

If you don’t have the technical knowledge to design a wire harness, hire EMS providers who can deliver top-notch wire harnesses.

Always Make Prototypes

If you want to make a flawless cable harness, prototyping is necessary. Manufacturing different cable harness prototypes can help you identify potential flaws and determine their limitations. However, making the prototypes from scratch can be time-consuming. If you want to start production right away, it’s better to hire EMS suppliers who can manufacture a cable harness efficiently.

Ensure Rigorous Testing

Before supplying electrical products to your customers, you should conduct extensive testing to ensure the safety and durability of your goods. Here’s a checklist of all the tests you should perform:

  1. Label Testing: Often, manufacturing firms forget to label their wire harnesses adequately. Imagine the negative impact on your brand image if your customers plug in the wrong wires because of incorrect labeling and encounter an electrical shock. This is why you should double-check all the labels on your wires and ensure its safe to use.
  2. Wire Pull Testing: Looking to measure the bond strength of your wires? Perform wire pull tests that can determine the durability of your wire harness.
  3. Short Circuit Testing: Wires that aren’t appropriately manufactured can corrode easily and cause short circuits. You should look out for burning and melting wires to locate a short circuit.

Conducting rigorous testing requires technical knowledge, which is why we recommend you hire EMS providers from an online platform that can help you out.

An EMS provider testing wires

Hire EMS Providers For Top-Quality Wire Harness Assembly Services

Want to improve the quality of your electrical systems but don’t know how? Visit Find An EMS to connect with expert EMS providers that offer top-of-the-line cable and harness assembly services. We’ve created a state-of-the-art online platform where OEMs and EMS suppliers can connect and manufacture revolutionary products.

We’ve created a secure search engine that helps you choose EMS providers per your specifications. Our online platform also hosts EMS providers from other industries, including PCB assembly and aerospace.

So, what are you waiting for? Contact us today for more information.

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